Packaging Inserts Buying Guide: Choosing the Right Insert for Your Product</tr...

دليل شراء النشرات المرفقة بالعبوات: اختيار النشرة المناسبة لمنتجك

Everything you need to know before ordering custom packaging inserts. From EVA foam and velvet to molded pulp and two-layer systems. Chengtop Packaging’s complete guide for brands choosing product inserts.

Match the right insert material to your product

Compare laser-cut vs. die-cut vs. molded inserts

Understand single-layer vs. two-layer insert design

Know thickness, color, and cost differences

Learn how to send us product specs for a custom insert

Avoid common insert sizing mistakes

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Why the Insert Matters

The insert is what holds your product in place and makes the unboxing feel premium. A poorly fitting insert rattles, scratches, and looks cheap. A precision-cut insert makes the customer feel like they’re opening something valuable.

At Chengtop, we design inserts around your exact product — you send us the dimensions and arrangement, we cut it to fit.

Insert Materials Compared

المواد	الحماية	Premium Feel	التكلفة	Eco-Friendly
رغوة EVA	ممتاز	جيد	وسط	لا
Velvet Flocking	جيد	ممتاز	متوسط-مرتفع	لا
الساتان	Fair	ممتاز	مرتفع	لا
Cardboard Tray	Fair	جيد	منخفض	نعم
Molded Pulp	جيد	جيد	منخفض-متوسط	نعم

How to choose:

Fragile / valuable → EVA foam or velvet

Luxury gift → Velvet or satin

العلامة التجارية الصديقة للبيئة → Molded pulp or cardboard

الميزانية → Cardboard tray

Manufacturing Methods

Laser-Cut EVA Foam

A laser cuts the exact product shape out of foam. Precision, custom shapes, no die cost. Best for short runs and custom products.

Die-Cut Cardboard

A steel die cuts the insert from cardboard sheets. Fast for high volume, but requires a die (one-time cost).

Molded Pulp

Recycled paper pulp is molded into shape using a heated die. Eco-friendly, but less precise than foam.

Velvet Flocking

Velvet is applied over an EVA foam or cardboard base. Soft, plush, and premium.

Single-Layer vs. Two-Layer Inserts

Single-Layer

One piece of foam or velvet with product cutouts. Simple, cost-effective, most common.

Two-Layer

A top velvet layer (for looks) over a bottom EVA foam base (for structure). Used when you want the velvet feel but need foam thickness.

	Single-Layer	Two-Layer
التكلفة	Lower	Higher
الشعور	جيد	فئة بريميوم
السماكة	Single foam	Velvet + foam
الأفضل لـ	معظم المنتجات	Luxury gifts, high-end

How to Order a Custom Insert

Send us your product dimensions — Length, width, height of each item

Tell us your arrangement — How products should sit in the box

Choose material — We’ll recommend based on your product and budget

Approve a sample — We cut a sample and ship it to you

Bulk production — After sample approval

What to send us:

أبعاد المنتج (الطول × العرض × الارتفاع)

Quantity of each product

Box interior dimensions

Preferred material (or ask us to recommend)

Brand color for the insert

Thickness Guide

المنتج	Recommended Foam Thickness
Small cosmetics, lip balm	10–15mm
Skincare bottles, jars	20–30mm
Electronics, gadgets	30–50mm
Wine bottle	40–50mm
Full gift set	Custom