Sampling Costs: Dies, Dummies, Proofs

First, clarify the type of proof required. Types of proofs: paper proofs (for structural approval), colour proofs (for colour approval) and finished product proofs (for production process approval); first determine whether the ‘structure is undecided’ (requiring die-cutting adjustments) or the ‘structure is finalised’ (requiring colour matching only) before deciding on a plan — structural modification fees are high, whilst pure colour proofing fees are low.

How are colour sample fees calculated? Colour samples (digital proofs / press runs): digital proofing (inexpensive, for reference purposes) and press runs (accurate, expensive); ‘colour matching’ (Pantone) is based on the physical sample. When selecting colour sample fees, the guiding principle should be ‘accurate enough is fine’.
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Proofing fees are the item most frequently queried in quotations: clients hesitate as soon as they hear there is a charge, whilst manufacturers worry about being stood up if they offer the service for free — only by clearly explaining how proofing fees are calculated and refunded can the collaboration move forward. This article clearly explains the composition of proofing costs; clients seeking bespoke packaging may refer to it as required.

How are paper sample fees calculated? Paper samples (white card / grey board handmade samples): hand-folded (simple) or machine-tested (complex); the ‘quantity’ (1–2 samples) affects the unit price. The cost of paper samples increases with the complexity of the structure.

How are fees refunded? Sample fees: can be offset against the order (for bulk production) (common); non-refundable for samples viewed for evaluation only; Clarify the conditions for “free prototyping” beforehand. Agreements regarding fees are subject to what is “set out in writing”.

Accounting for prototyping costs: die-cutting templates define the minimum order quantity, paper samples define the structure, and colour samples define the colour scheme — by clarifying “what samples are to be produced and whether fees are refundable”, you will have a clear understanding of how the prototyping costs are spent.

How are die-cutting fees calculated? Die-cutting (die-cutting plate): laser-cut dies (charged by size), fees (one-off) are included in the prototyping fee; agree in advance on “who retains ownership of the die” (you may take it away upon full payment). Details regarding die-cutting fees shall be governed by the “agreed terms of ownership”.

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